GD-PM480 Doypack Carton Box Packagine Line Solution
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GD-PM480 Doypack Carton Box Packagine Line Solution

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Mobile/Wechat/Whatsapp: +86-13787413551
E-mail: sales@grand-packing.com
  • GD-PM480

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Automatic Boxing Line - Pouch Packing Combination

Automatic Boxing Line - doypack Packing Combination


1. Automatic box opening mechanism

Automatic box opening mechanism


1.1. Application

This machine can open boxes, fold bottom flaps of the boxes, seal the box bottom with tape and out-feed the opened box. It is economical and practical.

Box opening

Box opening

1.2. Technical requirements

1) The whole box opening process should be stable and protected by reliable positioning and protection measures. No damage should be caused to boxes. The box opening speed can reach 1-8 boxes/min.

2) The opened box should be flat and neat. The box opening pass rate is no lower than 99.9%.

3) The touch screen of this machine can be used to debug the machine and control the production. It can also display the output counting, running speed and alarms. Besides, it has protection functions of automatic shutdown in case of alarm, error or emergency stop.

4) Hand wheel can be used for convenient and accurate box specification adjustment.


1.3. Configuration List

Name

Model / Spec.

Brand

Power switch

EEC60947

HELLY

E-stop switch

ZB2-BE102C

SCHNEIDER

CPU

224CNS

SIEMENS

AC contactor

CJX20910

CHNT

Filter protector

NR2-25

CHNT

Switching power supply

ABL2REm24020H

SCHNEIDER

Relay

Rh2B-u

IDEC

Circuit breaker

D247-60   C25

CHNT

Circuit breaker

D247-60   C10

CHNT

Motor

CONT

GPG

Touch screen

TPC7062KS

KUNLUN

Cylinder

PC  32B80-C

SHAKO

Electromagnetic valve

4V210-08

AIRTAC

Cylinder

PC  40B30-C-CB

SHAKO

Cylinder

PC  32B200-C

SHAKO

Cylinder

PC  50B250-CA

SHAKO

Vacuum generator

2HBD

SMC

Magnetic switch

LYDTEK

JIAZHUN

Photoelectric switch

WT100-N1432

SLCK


2. Automatic Boxing Station (Stacking and Overturning Mechanism)


Automatic Boxing Station (Stacking and Overturning Mechanism)



Drop-in packing machine

Production Line Photo

packing line photo1packing line photo2packing line photo3

2.1. Technical requirements

1) The change of stacking specification and box specification can be adjusted conveniently and accurately.

2) This machine can be debugged and controlled standalone, with the touch screen to display its output counting, running speed and alarms.

3) This machine has the functions of box quality and reserves monitoring, error alarming, error shutdown and emergency stop.

4) The boxing pass rate can reach 100%. The boxing failure caused by special causes will trigger machine alarming and shutdown. The products can then be handled manually.

5) Products can be boxed smoothly, causing no damage to the box. The finished boxes are neat and tidy and their appearance pass rate reaches 99.5%.


2.2. Technical specifications

Machine dimension (L*W*H)

2100*1300*1900mm (or be customized)

Max. box opening speed

50-150 pouches/min (depending on the pouch size)

Material for boxing

Pouches

Power supply

AC220V

Power

0.4KW

Air source

0.5-0.6MPa (5-6Kg/cm2)

Air consumption

350L/ min

Machine weight

About 1200kg


2.3. Configuration list

Name

Model / Spec.

Brand

Touch screen

TPC7062ks

SCHNEIDER

Indication light

AD105-220/531

SCHNEIDER

Power switch

LA39

SCHNEIDER

E-stop switch

Z2B2-BE101C

SCHNEIDER

Motor

5RK40GU-CF200W

MAILI

Magnetic switch

CSL-U

NBSKK

Photoelectric sensor

E3F-DS30C4

LULONG

Proximity switch

QL-05N

OMRON

Switching power supply

ABL2REm24020H

SCHNEIDER

CPU

224CN

SCHNEIDER

Circuit breaker

D247-60  C25

SCHNEIDER

Circuit breaker

D247-60  C10

SCHNEIDER

Relay

PH2B-u

IDEC

Electromagnetic valve

TG2521-08

AIRTAC

Motor

5RK90RG-CF  90W

MAILI

Motor

5RK90RG-CF  120W

MAILI

Servo motor

MHMD042G1U

SCHNEIDER

AC contactor

E2510

SCHNEIDER

Cylinder

SU32X50

AIRTAC

Cylinder

SU32X180

AIRTAC

Cylinder

SU32X220

AIRTAC

Cylinder

SU50X100

AIRTAC

Cylinder

SU80X300

AIRTAC

Cylinder

MAL20X55

AIRTAC

Cylinder

TN16X40

AIRTAC


3. Automatic Box Sealing Machine

Automatic Box Sealing Machine

3.1. Application

This machine can automatically fold the top flaps of the boxes and seal them with adhesive tape.


3.2. Technical requirements

1) The whole sealing process should be finished stably with enough positioning and protection measures and cause no damage to the boxes with the sealing speed no lower than 15 boxes/min.

2) The sealed boxes should be flat and tidy. The box sealing pass rate can reach 100%.

3) The touch screen of this machine enables the machine to be debugged and controlled standalone and to have the functions of displaying output counting, running speed and alarms. Besides, the machine can have the optional functions of shutdown in case of alarming, error and emergency stop.

4) The machine can be adjusted conveniently through the hand wheel for its adaptation to box specification change.


3.3. Technical specifications

Machine dimension (L*W*H)

1830 *835*1640mm

Proper box specifications

Length

200-600mm

Width

180-500mm

Height

100-350mm

Max. box sealing speed

720 boxes/h (for boxes of common specifications)

Power supply

Single phase, 220V, 50Hz

Air source

50kg/cm2, 50L/min

Machine weight

About 250kg (with 4 casters)


3.4. Configuration List

Name

Model / Spec.

Brand

E-stop switch

YW-E01

SCHNEIDER

Button

YW-E10

SCHNEIDER

Indication light

APT

SCHNEIDER

Switch

IEC60947

SCHNEIDER

AC contactor

0910

CHNT

Relay

RH2B-u

IDEC

Motor

CONT

GPG

Cylinder

IL40C100-CA

SHAKO

Stroke switch

60947<5-1

SCHNEIDER

Conveying belt


SHANGHAI

Electromagnetic valve

SY4V210-08

AIRTAC


4. Roller Conveying Machine

4.1. Application

The roller conveying machine can be used for the connection and conveying among box opening machine, boxing machine, box sealing machine, bundling machine, stacking machine and so on. Its rollers and side board supports are all made of SUS304.


4.2. Technical requirements

1) Stations are reserved for unopened box feeding device, leaflet feeding device, supervision code scanning, corner labeling machine and printing machine.

2) The conveying capacity can meet the requirements of boxing speed and the conveying speed is adjustable.

3) The conveyor can be adjusted conveniently and quickly in the case of box specification change.

4) The whole conveying process is stable, smooth and reliable. Reliable positioning, guide and protection measures are taken to protect the products from being damaged.


5. Conveying and Control System

5.1. Application

The conveying belt, as the auxiliary device, can collect the packed products, arrange them and convey them to the boxing machine.


5.2. Technical requirements

1) The conveying speed is up to 200 pouches/min and is adjustable.

2) The conveyor can be easily adjusted when the package specification changes.

3) The whole conveying process is stable, smooth and reliable. Reliable positioning, guide and protection measures are taken to protect the conveyed products from being damaged.

4) This conveyor can be additional equipped with a laser coding device.

5) It includes a stacking and overturning mechanism.




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On the basis of more than 20 years of manufacturing technology, we always adhere to the principle of customer first, do every detail work in the spirit of craftsmanship, and provide the most timely and effective after-sales service.
Hunan Grand Packing Machinery Co.,Ltd( with Hunan Grand International Trade Co.,ltd as the marketing and exporting company) is specialized in the pharmaceutical and packing machinery for almost 20 years, such as plastic ampoule forming filling and sealing machine, capsule filling machine, blister packing machine, strip packaging machine, cartoning machine etc.

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Tel: +86-731 84325468   +86-731 84325498
Mobile/Wechat/Whatsapp: +86-13787413551
Email: sales@grand-packing.com

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